Job address
US
Company size
11-50 employees
Job sector
Transportation, Distribution, & Logistics
occupation category
Automotive Service Technicians and Mechanics
Job type
Contract
Work environment
In person
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Job details
Required skills
- Suspension and steering
- Shop and Personal Safety
- Identify general shop safety rules and procedures.
- Utilize safe procedures for handling of tools and equipment.
- Identify and use proper placement of floor jacks and jack stands.
- Identify and use proper procedures for safe lift operation.
- Utilize proper ventilation procedures for working within the lab/shop area.
- Identify marked safety areas.
- Identify the location and the types of fire extinguishers and other fire safety equipment; demonstrate knowledge of the procedures for using fire extinguishers and other fire safety equipment.
- Identify the location and use of eye wash stations.
- Identify the location of the posted evacuation routes.
- Comply with the required use of safety glasses, ear protection, gloves, and shoes during lab/shop activities.
- Identify and wear appropriate clothing for lab/shop activities.
- Secure hair and jewelry for lab/shop activities.
- Demonstrate awareness of the safety aspects of supplemental restraint systems (SRS), electronic brake control systems, and hybrid vehicle high voltage circuits.
- Demonstrate awareness of the safety aspects of high voltage circuits (such as high intensity discharge (HID) lamps, ignition systems, injection systems, etc.).
- Locate and demonstrate knowledge of material safety data sheets (MSDS).
- Engine Diagnosis; Removal and Reinstallation (R&R)
- Complete work order to include customer information, vehicle identifying information, customer concern, related service history, cause, and correction.
- Research applicable vehicle and service information, including fluid type, internal engine operation, vehicle service history, service precautions, and technical service bulletins.
- Verify operation of the instrument panel engine warning indicators.
- Install engine covers using gaskets, seals, and sealers as required.
- Verify engine mechanical timing.
- Perform common fastener and thread repair, to include: remove broken bolt, restore internal and external threads, and repair internal threads with thread insert.
- Cylinder Head and Valve Train Diagnosis and Repair
- Clean and visually inspect a cylinder head for cracks; check gasket surface areas for warpage and surface finish; check passage condition.
- Engine Block Assembly Diagnosis and Repair
- Lubrication and Cooling Systems Diagnosis and Repair
- Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, heater core, and galley plugs; determine needed action.
- Identify causes of engine overheating.
- Inspect, replace, and/or adjust drive belts, tensioners, and pulleys; check pulley and belt alignment.
- Inspect and test coolant; drain and recover coolant; flush and refill cooling system; use proper fluid type per manufacturer specification; bleed air as required.
- Remove, inspect, and replace thermostat and gasket/seal.
- Inspect and test fan(s), fan clutch (electrical or mechanical), fan shroud, and air dams; determine needed action.
- Perform oil pressure tests; determine needed action.
- Perform engine oil and filter change; use proper fluid type per manufacturer specification.
- Automatic Transmission and Transaxle
- Transmission and Transaxle Diagnosis
- Diagnose fluid loss and condition concerns; determine needed action.
- Check fluid level and condition in a transmission or a transaxle equipped with a dip-stick.
- Check fluid level and condition in a transmission or a transaxle not equipped with a dip-stick.
- In-Vehicle Transmission/Transaxle Maintenance and Repair
- Inspect for leakage; replace external seals, gaskets, and bushings.
- Inspect, test, adjust, repair, and/or replace electrical/electronic components and circuits including computers, solenoids, sensors, relays, terminals, connectors, switches, and harnesses; demonstrate understanding of relearn procedure.
- Drain and replace fluid and filter(s); use proper fluid type per manufacturer specification.
- Off-Vehicle Transmission and Transaxle Repair
- Inspect, leak test, flush, and/or replace transmission/transaxle oil cooler, lines, and fittings.
- Manual Drive Train and Axles
- Drive Train Diagnosis
- Identify and interpret drive train concerns; determine needed action.
- Check fluid condition; check for leaks; determine needed action.
- Drain and refill manual transmission/transaxle and final drive unit; use proper fluid type per manufacturer specification.
- Clutch Diagnosis and Repair
- Inspect clutch pedal linkage, cables, automatic adjuster mechanisms, brackets, bushings, pivots, and springs; determine needed action.
- Check and adjust clutch master cylinder fluid level; check for leaks; use proper fluid type per manufacturer specification.
- Drive Shaft and Half Shaft, Universal and Constant-Velocity (CV) Joint Diagnosis and Repair (Front, Rear, All-wheel, Four-wheel drive)
- Inspect, remove, and/or replace bearings, hubs, and seals.
- Inspect, service, and/or replace shafts, yokes, boots, and universal/CV joints.
- Drive Axle Diagnosis and Repair
- Ring and Pinion Gears and Differential Case Assembly
- Clean and inspect differential case; check for leaks; inspect housing vent.
- Check and adjust differential case fluid level; use proper fluid type per manufacturer specification.
- Drain and refill differential case; using proper fluid type per manufacturer specification.
- Drive Axles
- Inspect and replace drive axle wheel studs.
- Steering Systems Diagnosis and Repair
- Inspect rack and pinion steering gear inner tie rod ends (sockets) and bellows boots; replace as needed.
- Inspect power steering fluid level and condition.
- Inspect for power steering fluid leakage; determine needed action.
- Remove, inspect, replace, and/or adjust power steering pump drive belt.
- Inspect, replace, and/or adjust tie rod ends (sockets), tie rod sleeves, and clamps.
- Suspension Systems Diagnosis and Repair
- Inspect, remove and/or replace upper and lower control arms, bushings, shafts, and rebound bumpers.
- Inspect, remove and/or replace strut rods and bushings.
- Applies knowledge of electrical/electronic series, parallel, and series-parallel circuits using principles of electricity (Ohm's Law)
- Inspects engine assembly for fuel, oil, coolant, air, and other leaks; determine needed action
- Researches vehicle service information including fluid type, vehicle service history, service precautions, and technical service bulletins
- Inspect, remove and/or replace upper and/or lower ball joints (with or without wear indicators).
- Inspect, remove and/or replace short and long arm suspension system coil springs and spring insulators.
- Inspect, remove and/or replace torsion bars and mounts.
- Inspect, remove and/or replace front/rear stabilizer bar (sway bar) bushings, brackets, and links.
- Inspect, remove and/or replace strut cartridge or assembly, strut coil spring, insulators (silencers), and upper strut bearing mount.
- Inspect, remove and/or replace track bar, strut rods/radius arms, and related mounts and bushings.
- Inspect rear suspension system leaf spring(s), spring insulators (silencers), shackles, brackets, bushings, center pins/bolts, and mounts.
- Related Suspension and Steering Service
- Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bulging, wear, and loose fittings/supports; determine needed action.
- Disc Brake Diagnosis and Repair
- Pre-adjust brake shoes and parking brake; install brake drums or drum/hub assemblies and wheel bearings; perform final checks and adjustments.
- Battery Diagnosis and Service
- Demonstrate knowledge of the causes and effects from shorts, grounds, opens, and resistance problems in electrical/electronic circuits.
- Diagnose the cause(s) of excessive key-off battery drain (parasitic draw); determine needed action.
- Describe the use of OBD monitors for repair verification.
- Refinish rotor on vehicle; measure final rotor thickness and compare with specification.
- Remove and replace spark plugs; inspect secondary ignition components for wear and damage.
- Inspect and test fusible links, circuit breakers, and fuses; determine needed action.
- Inspect condition of exhaust system hangers, brackets, clamps, and heat shields; determine needed action.
- Inspect engine cooling and heater systems hoses and pipes; determine needed action.
- Inspect interior and exterior lamps and sockets including headlights and auxiliary lights (fog lights/driving lights); replace as needed.
- Engine Performance
- Inspect tire and wheel assembly for air loss; determine needed action.
- Identify electrical/electronic modules, security systems, radios, and other accessories that require reinitialization or code entry after reconnecting vehicle battery.
- Brake Systems Diagnosis
- Inspect caliper mounting and slides/pins for proper operation, wear, and damage; determine needed action.
- Select, handle, store, and fill brake fluids to proper level; use proper fluid type per manufacturer specification.
- Verify engine operating temperature; determine needed action.
- Perform battery state-of-charge test; determine needed action.
- Recycle, label, and store refrigerant.
- Inspect and replace wheel studs.
- Inspect, remove, and/or replace A/C compressor drive belts, pulleys, and tensioners; visually inspect A/C components for signs of leaks; determine needed action.
- Remove and install starter in a vehicle.
- Check operation of brake stop light system.
- Refinish brake drum and measure final drum diameter; compare with specification.
- Remove and clean caliper assembly; inspect for leaks, damage, and wear; determine needed action.
- Drum Brake Diagnosis and Repair
- Refrigerant Recovery, Recycling, and Handling
- Inspect, adjust, and/or replace generator (alternator) drive belts; check pulleys and tensioners for wear; check pulley and belt alignment.
- Dismount, inspect, and remount tire on wheel equipped with tire pressure monitoring system sensor.
- Clean and inspect rotor and mounting surface; measure rotor thickness, thickness variation, and lateral runout; determine needed action.
- Inspect, test, repair, and/or replace components, connectors, terminals, harnesses, and wiring in electrical/electronic systems (including solder repairs); determine needed action.
- Remove, clean, inspect, and/or replace brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble.
- Perform pre alignment inspection; measure vehicle ride height; determine needed action.
- Identify and inspect electronic brake control system components (ABS, TCS, ESC); determine needed action.
- Electronic Brake Control Systems: Antilock Brake (ABS), Traction Control (TCS) and Electronic Stability Control (ESC) Systems Diagnosis and Repair
- Hydraulic System Diagnosis and Repair
- Electrical System Diagnosis
- Rotate tires according to manufacturer’s recommendation including vehicles equipped with tire pressure monitoring system (TPMS).
- Use fused jumper wires to check operation of electrical circuits.
- Check brake pad wear indicator; determine needed action.
- Remove, clean, and inspect brake drum; measure brake drum diameter; determine serviceability.
- Inspect, remove, and/or replace shock absorbers; inspect mounts and bushings.
- Test brake fluid for contamination.
- Inspect integrity of the exhaust manifold, exhaust pipes, muffler(s), catalytic converter(s), resonator(s), tail pipe(s), and heat shields; determine needed action.
- Remove, inspect, and/or replace brake pads and retaining hardware; determine needed action.
- Heating, Ventilation,and Air Conditioning (HVAC)
- Confirm proper battery capacity for vehicle application; perform battery capacity and load test; determine needed action.
- Perform charging system output test; determine needed action.
- Refrigeration System Component Diagnosis and Repair
- Electrical/Electronic Systems
- Repair tire following vehicle manufacturer approved procedure.
- Identify components of the brake power assist system (vacuum and hydraulic); check vacuum supply (manifold or auxiliary pump) to vacuum-type power booster.
- Prepare vehicle for wheel alignment on alignment machine; perform four-wheel alignment by checking and adjusting front and rear wheel caster, camber; and toe as required; center steering wheel.
- Measure brake pedal height, travel, and free play (as applicable); determine needed action.
- Bleed and/or flush brake system.
- Wheels and Tires Diagnosis and Repair
- Perform starter circuit voltage drop tests; determine needed action.
- Lighting Systems Diagnosis and Repair
- Describe procedure for performing a road test to check brake system operation including an anti-lock brake system (ABS).
- Retrieve and record diagnostic trouble codes (DTC), OBD monitor status, and freeze frame data; clear codes when applicable.
- Wheel Alignment Diagnosis, Adjustment, and Repair
- Inspect vacuum-type power booster unit for leaks; inspect the check-valve for proper operation; determine needed action.
- Maintain or restore electronic memory functions.
- Heating, Ventilation, and Engine Cooling Systems Diagnosis and Repair
- Use wiring diagrams during the diagnosis (troubleshooting) of electrical/electronic circuit problems.
- Identify indirect and direct tire pressure monitoring systems (TPMS); calibrate system; verify operation of instrument panel lamps.
- Remove and reinstall/replace rotor.
- Demonstrate proper use of a test light on an electrical circuit.
- Identify and interpret heating and air conditioning problems; determine needed action.
- Charging System Diagnosis and Repair
- Diagnoses and repairs A/C system
- Inspect and clean battery; fill battery cells; check battery cables, connectors, clamps, and hold-downs.
- Remove, bench bleed, and reinstall master cylinder.
- Computerized Controls Diagnosis and Repair
- Dismount, inspect, and remount tire on wheel; balance wheel and tire assembly.
- Engine Diagnosis
- Inspect, service, or replace air filters, filter housings, and intake duct work.
- Perform starter current draw tests; determine needed action.
- Demonstrate knowledge of steps required to remove and replace sensors in a tire pressure monitoring system (TPMS) including relearn procedure.
- Remove, reinstall, and/or replace sealed wheel bearing assembly.
- Verify correct camshaft timing including variable valve timing (VVT) systems.
- Inspect tire condition; identify tire wear patterns; check for correct, tire size, application (load and speed ratings), and air pressure as listed on the tire information placard/label.
- Performance test A/C system; identify problems.
- Perform slow/fast battery charge according to manufacturer’s recommendations.
- Check parking brake system components for wear, binding, and corrosion; clean, lubricate, adjust and/or replace as needed.
- Identify and interpret brake system concerns; determine needed action.
- Inspect for proper A/C condenser airflow; determine needed action.
- Lubricate and reinstall caliper, brake pads, and related hardware; seat brake pads; inspect for leaks.
- Fuel, Air Induction, and Exhaust Systems Diagnosis and Repair
- Demonstrate proper use of a digital multimeter (DMM) when measuring source voltage, voltage drop (including grounds), current flow and resistance.
- Remove, clean, inspect, repack, and install wheel bearings; replace seals; install hub and adjust bearings.
- Check parking brake operation and parking brake indicator light system operation; determine needed action.
- Ignition System Diagnosis and Repair
- Jump-start vehicle using jumper cables and a booster battery or an auxiliary power supply.
- Access and use service information to perform step-by-step (troubleshooting) diagnosis.
- Describe importance of operating vehicle to burnish/break-in replacement brake pads according to manufacturer’s recommendations.
- Related Systems (i.e. Wheel Bearings, Parking Brakes, Electrical) Diagnosis and Repair
- Install wheel and torque lug nuts.
- Starting System Diagnosis and Repair
- Power-Assist Units Diagnosis and Repair
- Competency in failure mode and effects analysis techniques as defined in AIAG's FMEA 4th Edition reference manual. Able to apply and communicate the methodology and, as a result, successfully support the identification and management or risks.
- When to use FMEA
- FMEA procedure
- FMEA examples
- Know how to locate FMEA resources
