Job address
US
Company size
11-50 employees
Job sector
Manufacturing
occupation category
Other
Job type
Contract
Work environment
In person
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Job details
Required skills
- Use check lists, score sheets, and activity boards
- Manually track finished production as required (Winder Report)
- List the considerations for using defoamer in: Whitewater, Binder systems, and Auxiliary functions
- Successfully cut tail and thread up on 6 startups
- Start Up Operations
- Print more lab forms as needed
- Obtain fiber samples and record needed information from fiber label
- Load 6 pallet of cores onto core rack
- Cannonball 10 Rolls in the warehouse without damaging product
- Operate pH meter & perform pH yest without assistance
- Explain reasons for testing frequency
- Operate viscometers from the OFF position
- Demonstrate how to operate drop gates
- Identify safety features (E-stops, Guards)
- Describe all required trailer locations and perform unloading Mondays and Tuesdays
- Describe all required storage rack locations
- Mat Testing
- 5S Standardization for Core Cutting Area
- Biocides
- Name and describe the 3 types of microbiological monitoring
- Read a tape measure
- Successfully setup mandrel for operations on 10 turn ups without misalignment
- Take Off Operations
- Successfully process roll by applying directional tape, ticket, etc. on 10 finished or rewind roll
- Read and describe product specifications
- Successfully unload 10 roll from takeoff station
- Wrapper
- Locate and enter information in WW report
- Operate forklifts
- Create a new Whitewater Report
- Crane handset storage and button function
- Perform Resin testing without assistance
- Successfully operate mandrel dead man switch for roll processing
- Review Winder Operations and functions
- Identify safety features (E-stops, Mat, Pull Cord, Light Curtin and Gate Switches )
- Collect whitewater samples & determines how much is needed for testing
- Load core trailer with scrap (4x)
- Enter test results in SQCPack in the proper files
- Complete the Dr Schenk Cleanliness Check
- Latex Testing
- Successful transfer rolls from roll table to take conveyor
- Clean area/housekeeping
- Quality Inspector Training
- Binder Testing
- Perform met testing and record results on spreadsheet
- Perform plastic wrap loading while using crane
- Use crane safety devices
- Resin Testing
- Perform conductivity tests on WW and Viscosity Modifier
- Safely collect the Resin sample in the appropriate amount
- Collect the COA from the driver
- Use 5S for printer ribbon and tape storage
- Winder Machine Cutter
- Fill in as Winder operator for at least two full shifts without disruption in production
- Describe dispersants, their characteristics, and their uses
- General Safety
- Cutout test samples without assistance
- Troubleshoot pump and piping issues
- Inspect 10 finished roll, for defects, telescoping (no more than ½”), tickets, directional tape pointing in correct direction, no damage to roll and place end cap
- Conduct Plastic Wrap thread up without assistance
- Use lockout points for Winder
- Perform Binder testing without assistance
- Load and unload Rewinder operator rolls as requested
- Core Cutter
- Use controls and demonstrate how to operate conveyors
- Operate Bobcats
- Identify rolls that are out of spec and pace on hold
- Collect Visc. Modifier samples & determine how much is needed for testing
- Defoamers
- Explain procedures and use of Dry Powder
- Explain the process and actions of dispersants
- Maintain accurate core audits on core sheet
- Properly turn on & off LOI furnaces
- Load cores on winder core table in accordance with production order requirements ensuring cores meet required specification with no more than 1/8th of an inch deviation
- Turn lab computer on & off successfully
- Follow procedure to save a sample in the lab fridge properly labelled
- Use lockout points of the wrapper
- Operate floor scrubbers
- Demonstrate lockout points of equipment
- Use 5S for tools and equipment storage
- Stage and band cores
- Obtain calculated test results in an upset condition SQCPack is down
- Practice 5S for plastic wrap and tape storage, location
- Wrapper Crane Function
- Perform fiber test without assistance
- Follow procedure to collect the COA from the driver
- Measure the correct amount of fiber used for testing
- Load cores on table and machine
- Fiber Testing
- Safely remove fiber samples from oven & furnace
- Successfully perform 4 roll cut downs without assistance
- Use the water circulator @ 25 degrees Celsius
- Identify the correct pH probe to use for resin
- Safely collect the Latex sample in the appropriate amount
- Successful load and process 6 rolls from the Rewinder
- Classify the properties of dispersants
- Locate SQCPack and open needed files
- Login to tablet and scan 10 rolls from take off
- Replace tape on Wrapper head without assistance
- Discuss conditions impacting the growth of microbes in White Water
- Describe the potential issues with defoamers
- Identify the correct pH probe to use for latex
- Maintain up-to-date and accurate reporting on slitter report
- Relieve winder operator during 8 breaks without disruption of production
- Detail the causes of foaming in mat manufacturing
- Detail White Water issue caused by bacterial growth
- List the 5 main defoamer classes and describe the differences between each class
- Control variability by using the correct viscosity modifiers
- Troubleshoot viscosity modifiers to correct under/overfeed and low viscosity conditions
- Stage 10 Rolls in the warehouse without damaging product
- Lockout machine change blade and test
- Whitewater Testing
- Layout samples on position table regarding trim offset and mark positions
- Perform Start-Up & Changeover testing requirements
- Safely obtain the Binder sample from the Saturator
- Explain procedures and use of Liquid Inverse Emulsion
- Describe viscosity modifiers, their uses, properties, and characteristics
- Operate Tracide & perform Tracide test without assistance
- Computer Skills
- Determine speed WW viscosity should be tested
- 5S Standardization for Wrapping Operations
- White Water Training
- Successfully inspect slitter station and change 6 slitter blades to include installation of slitter guards during while equipment down
- Record WW test results in SQCPack and Whitewater Report
- Winder Fill-In
- Operate pole trucks
- Perform crane visual inspection for defects
- Scrape core and boxes loading on Thursday nights
- Winder Support
- Viscosity Modifier
- Use basic functions of the Wrapper
- Record Binder test results in SQCPack
- Perform WW Viscosity test w/o assistance
- List the foam control additive properties
- Explain why defoamers are needed in the process
- Perform Latex testing without assistance
- Explain procedures and use of Solutions
- Documents
- Successfully set trim chute and engage trim blades on 6 startups
- Conduct mandrel inspection for leaks and damage
- Review and identify (4) Machine / Components and function
- Use 5S for roll tape storage and preparation
- Describe the pros/cons of dispersants
- Describe the composition of defoamers/antifoamer compounds
- Explain the reason/process for using defoamer in the following: Whitewater, Binder systems, and Auxiliary functions
- List the 2 types of biocides and the properties of each
- Use check lists, score sheets, activity boards
- Perform regular testing of White Water
- Troubleshoot high/low pH levels of the White Water
- Describe the generic Glass Mat process from start to finish
- Turn on & off viscometers, pH meter
- Identify defects with vision system and Process three Scrap Rolls
- Turn water bath on or off
- Lab Start Up and Shut Down Procedure
- Operator water circulator at correct temperature (25°C)
- Explain basic functions of the Core Cutter
- 5S Standardization for Winder Area
- Follow procedure to save a sample in the lab fridge properly labeled
- Core Locations, Storage, and Transport
- Record fiber test results in the appropriate SQCPack file
- Identify the correct pH probe to use for Binder
- Calculate and cut 30 cores to specified length
- Operate lulls
- Complete OSHA compliance training requirements: Bloodborne pathogens, Electrical awareness, Emergency action plan, Hazard communications, PPE, and Forklift awareness
- Demonstrate satisfactory 5S pallet storage, core storage, and box storage
- Demonstrate satisfactory 5S tool and equipment storage
- General Equipment Operation
- Complete Saint-Gobain’s CertainTeed EHS training
- Successfully operate wrapper and wrap 10 rolls without assistance
- Rebuild White Water
- Successfully identify and bin locations and scan 10 rolls to correct bin location
- Locate & mix Tracide chemicalsLocate & mix Tracide chemicals
- Winder Backup Operator Training
- Use 5S for tools, equipment, storage, and trash
- Lead and assist in cleanup during failed startup attempts
- Verify condition of process tanks
- Identify defects with vision system and Process three Rewind Rolls
- Troubleshoot dispersants to correct under/overfeed conditions
- Troubleshooting White Water Chemicals
- Process six rolls with name listed as name on tickets
- Dispersants