Job address
US
Company size
11-50 employees
Job sector
Manufacturing
occupation category
Other
Job type
Contract
Work environment
In person
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Job details
Required skills
- Describe programmable logic controllers (PLCs) and their uses
- Demonstrate equipment safety procedures
- Perform emergency drills and fulfil responsibilities on emergency teams
- Facilitate employee safety in all topics and procedures
- Propose new processes and procedures that support safety in the work environment
- Make and defend data-based suggestions for continuous improvement
- Use correct inspection tools and procedures
- Set up and verify equipment for the production process
- Match workers’ skills with production work to be done
- Notify workers of job assignments effectively
- Use a belt tension tester to measure belt tension
- Adjust belt tension using an adjustable mounting base
- Explain how to install, align, and remove a roller chain drive system with adjustable centers
- Calculate shaft speed and torque of a chain drive system
- Describe equipment capabilities for maximizing productivity
- Describe ways in which machines use pulleys and gear drives
- Explain procedures for machinery setup, operation, and testing
- Complete statistically based internal quality audit procedures
- Describe the documentation process and requirements used to produce verifiable evidence of product quality
- Research and present information on safety procedures of industry 4.0, including 5G technologies
- Identify unsafe conditions and take corrective action
- Perform belt tension for an application
- Monitor indicators and adjust equipment to ensure correct operations
- Determine resources available for the production process
- Check raw materials, tools, and equipment against work orders
- Explain human-machine interface (HMI)
- Describe emergency shutdown procedures for production machines
- Perform, monitor, and document the manufacturing process to make the product
- Production
- Explain the role of production workers in helping to ensure competitive levels of cost, quality, and deliver in a safe work environment
- Assess equipment and operator performance for compliance with safety rules
- Describe the function of a mechanical power transmission system
- Plan for and conduct regular inspections of machinery and equipment.
- Communicate production and material requirements and product specifications to the appropriate people
- Perform preventive maintenance and routine repair on manufacturing equipment
- Identify potential maintenance issues with basic pneumatics, fluid power, mechanic transmissions, belt drives, electromechanical relays, and chain drive systems and indicate when maintenance personnel should be informed of problems
- Document team goals and communicate them to all parties
- Set team goals that are specific, measurable, achievable, relevant, time‐bound, and aligned
- Use a ruler and a straightedge to measure chain sag
- Create a schedule of facility cleaning, organizing, and repairs to maintain a production schedule
- Determine allowable chain sag for a given application
- Calculate the shaft speed and torque of a belt drive system
- Maintenance
- Coordinate workflow with team members and other workgroups
- Work as a team to set production goals
- Schedule workers with appropriate skills according to production needs
- Explain basic machine tooling.
- Explain the functions of cams
- Describe ways in which force and torque are used in machine operations
- Identify common types of mechanisms used in machines
- Prepare a final product for shipping or distribution
- Document product and process compliance with customer requirements
- Describe basic casting, molding, and stamping processes
- Explain workplace codes of conduct and responsibilities for ethical and responsible behavior in all work activities
- Explain impacts of friction on machine operation and methods
- Compare pneumatics and fluid power and give an example of when and how they are used
- Explain how lasers are used in production equipment
- Explain concepts and uses of lean manufacturing, citing real-world examples.
- Explain how to inspect a hydraulic system during operation
- Describe the functions of the three basic components of a chain drive
- Describe the functions of the three basic components of a belt drive
- Identify potential and impending failures in manufacturing equipment
- Accurately read a pressure gauge
- Describe principles of lean manufacturing and high-performance work organizations
- Ensure that necessary resources are available at workstations
- Identify products, processes, and materials that do not meet specifications
- Summarize calibration standards and requirements for equipment inspection
- Develop and use safety checklists
- Describe computer numerically controlled (CNC) equipment and its use.
- Check data forms to ensure that they are complete and accurate
- Assess materials, products, and processes at all stages to be sure they meet specifications
- Compare and contrast quality control methods, including statistical process control (SPC), total quality management (TQM), lean management, “plan‐do‐check‐act,” and International Organization of Standardization (ISO) standards.
- Assess and document conformance to quality standards
- Explain the principles and application of total quality management (TQM).
- Quality
- Adhere to safety and health requirements during maintenance, installation, and repair of machinery and equipment
- Demonstrate safe and productive manufacturing workplace behaviors
- Describe the function of an electromechanical relay and give an example of its use
- Perform and document calibration of gauges and other data collection equipment to verify accuracy
- Safety
- Make job assignments to maximize production
- Follow employer safety requirements, including the consistent and proper use of protective clothing and personal safety devices
- Maintain a clean and orderly workplace, storing chemicals and corrosive or combustible materials properly and disposing of waste products according to company policies and local/federal laws and regulations
- Use, store and maintain hand-tools properly to eliminate trip hazards, injury, electrocution or damage
- Lift supplies and materials using proper body mechanics and assistive devices, such as hoists, lifts, forklifts and straps
- Report and respond promptly, safely and appropriately to emergency or hazard situation and troubleshoot any issues that may arise
- Use lock-out/tag-out procedures when working with appropriate tools and equipment
- Plan area evacuation procedures/plans for situations where they are needed and execute the procedures/plans using applicable fire/evacuation drills
- Accurately and properly interpret production specifications in order to set up/plan for production run
- Outline operational sequence and steps in production process; identify points of transition between different employees or machines in the production area and impact on downstream production
- Identify and obtain the appropriate raw materials for use in production
- Obtain the necessary tools for performing the production run (such as tools to set up or modify equipment or to prepare or finish production materials)
- Set up or program machine according to manufacturer’s and/or employer’s specifications, seeking support of a qualified programmer or maintenance technician when utilizing appropriate notification procedures
- Set up production run based on recommended run time, production intervals, inspection intervals or production requirements
- Coordinate production run with others based on supply requirements, product transition and inspection needs, or employer priorities
- Notify appropriate individual of concerns regarding production plans, access to raw materials, run time or potential delays in production timing or production quantity/quality
- Set up, inspect and adjust production equipment prior to the full production run
- Set up production equipment to meet production specifications
- Inspect production equipment and surrounding work area
- Adjust production equipment to meet and maintain production specifications
- Notify appropriate individual of potential problems with equipment or machine function, need for routine maintenance, or concerns about unusual sounds, vibrations, smells or production errors
- Operate production equipment according to production schedule and protocols and meeting all safety requirements
- Maintain a neat and orderly work-space ensuring that work area is properly marked or cordoned off and eliminating or flagging potential trip hazards created by production materials or products
- Plan an appropriate production schedule taking into account availability of raw materials and production capacity of equipment/machines
- Utilize raw materials properly, using protective gear and lifting devices as necessary
- Use personal protection devices as necessary and maintain proper ergonomic positioning relative to equipment or machines, raw materials and production products
- Document run specifications, adjustments, output and quality assurance checks
- Apply emergency stop procedures when necessary to avoid personal injury, damage to machinery or facilities, or spoilage of production run
- If emergency stop procedures are employed, begin troubleshooting procedures to fix the equipment, including documenting issues with equipment and the production run
- Produce products that meet or exceed quality, volume and cost requirements
- Observe production rate as compared to scheduled or projected rate, quantity or volume, and modify as necessary; notify appropriate individual of potential delays, under-production or potential additional capacity
- Monitor production quality, including the inspection of parts and products, and troubleshoot if necessary to improve quality and accuracy
- Perform product finishing according to production protocols
- Document appropriate information, such as product quality parameters, lot numbers or other relevant information
- Clearly and openly communicate concerns about quality or quantity of production with appropriate individual and colleagues in the production chain
- Adjust to changes in production requirements of schedule
- Participate in Lean Manufacturing activities such as 5S and Kaizen events to help establish new norms after continuous improvement has taken place
- Use multiple gauges and other items such as surface plates with dial indicators to monitor product quality
- Use multiple gauges and other items such as surface plates with dial indicators to assist with complex machine set-up such as motor shaft runout and alignment issues with new parts or equipment
- Shut down, disassemble, and maintain equipment according to manufacturer’s and employer’s recommendations and protocols
- Shut down equipment according to manufacturer’s instructions or employer’s protocols
- Engage emergency shut-down procedures when necessary
- Disassemble equipment and components
- Clean up tooling, equipment and work spaces
- Sanitize equipment according to applicable standards
- Note and troubleshoot needed maintenance or repair services and inform appropriate individual or department, if necessary
- Follow preventive maintenance schedule and document
- Contribute to the business goals of the organization through continuous improvement and professional development
- Determine the impact of production time, material supply, quality and quantity on the business goals of the employer, its supply chain and its customers
- Understand the proprietary nature of materials and how it relates to the business goals and functions
- Makes constructive suggestions regarding ways to improve the production process, workplace efficiencies or cost control
- Participates in cross training activities to expand knowledge and skill set
- Helps others learn about the business, the specifics of production and the connection between production and business goals
- Participates in the calculation of costs and revenue, as related to production and business goals
